Diy circular saw track

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In this Instructable, I will be making a track saw guide. This guide is very stable, and extremely accurate. You too can have the same experience, if done right. Hopefully my instructions are clear and easy-to-follow. Enjoy :. Check out the video for a more in-depth take. Instagram www.

Diy circular saw track

Breaking down plywood is an issue for most hobbyist woodworkers. There are retro-fit products available that turn your circular saw into a track saw. Lower the saw until it touches the saw and then raise it up just a bit to give plenty of clearance. Now, place some stock under the fence and confirm the blade will cut all the way through. You could purchase your plywood at the home center and then have them cut it down on their panel saw. The other option, and what I do in the video above, is to utilize the factory edge on the plywood. Examine each edge and pick the one that is the straightest. This is to give enough room to make a nice zero clearance cut as the last step. With the saw in place flip the fence over with the factory edge facing right and, up against the saw and then strike a line on each side to mark its basic location. Use your saw to cutout the jig, free-hand, at those marks. Glue the fence down and either drive screws , brad nails, or use clamps to keep it tight against the jig until the glue dries. Run your saw along the fence and make a zero clearance cut keeping even and consistent pressure against the fence. Measure and mark the piece to be cut and set the jig right at the marks. Clamp the jig down and run the saw along the saw guide again keeping even and consistent pressure against the fence.

Newsletter 0. Since I'm working with 8-feet section, I placed a piece of wood in the center of the tubing to resist flexing. Lower the saw until it touches the saw and then raise it up just a bit to give plenty of clearance.

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Make your own quick cheap circular saw guide. In this video I'll show you how to quickly make your own quick cheap circular saw guide rail to make easy straight cuts like your own little cheap track saw! This hack will save you money and time while stepping up the quality of your projects! I'll explain why you need this, then show you how to make this jig from scrap wood. This jig can save you money and time on every DIY project around your home. Using a 4' piece of 1x4 and a 2' piece of 1x2, glue and lightly clamp the two pieces together roughly as shown. The 1x2 should be mounted with the 1x4 about in the middle. The saw will cut the end of the 1x2 more precisely later to create a guide tab. Remove the clamp.

Diy circular saw track

We use cookies to provide basic functionality and improved security. We also use 3rd-party cookies to improve your browsing experience and for targeted advertising. View our Privacy Policy. A circular saw is one of the very basic tools every workshop should have. It is one of the most common beginner power saws and a great tool to use when you are starting in the craft. Due to its versatility, in many cases it can replace a table saw if used correctly. Circular saws on their own are good at making short precise cuts but when it comes to cutting large workpieces you might struggle a bit. Well, it is doable but difficult. Nevertheless, an easier and better option would be to use a circular saw guide rail. Unfortunately, these jigs can be quite expensive.

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In my case, I used an aluminum tubing. If there is any tension, use sandpaper to lightly sand the track out. You can figure out the length and spacing with a combo square. This guide is very stable, and extremely accurate. Here are the techniques of sanding. You could also put another line of t-track in the top of the base next to the fence for an adjustable stop block like the Katz-Moses No Deflection Stop Block. The sled consists of a base, a top and bottom fence, and hold down clamps. Then, transfer that to the plywood. Now, add the second track. Say you need to cut a panel of plywood into a 2 foot wide piece. Examine each edge and pick the one that is the straightest. Our Blog Our curated woodworking blog dedicated to giving you useful tips and tricks you can incorporate on your next project The KMWDF Learn more about the KMWDF's mission and how you can help woodworkers in need Creator of the Week Want your work to be featured in our weekly woodworking newsletter?

If you want to cut large sheets of plywood, it is an almost impossible job to do this with your table saw. Unless you have an industrial table saw, of course. A good solution to make these cuts is a track saw.

Woodworking's a blast, but it ain't cheap. You can make it longer if you like — say for breaking down 8 foot sheets of plywood just be careful to not knock off any heads when you swing it around. Now, add the second track. Track saws are no doubt useful. I can't say it made a huge difference on functionality. Then, cut off the track at the end of the saw base. Also, add some wax to help with the friction. If there is any tension, use sandpaper to lightly sand the track out. The important thing is that the top fence be shorter than the base. I used aluminum tape. Insert another t-bolt and locking knob to secure the fence. At this point, the track is done. This guide is very stable, and extremely accurate. Then, mark a line along the base of the saw, on the end that's the farthest from the blade.